Installing dual brake calipers can be a complex modification and might require professional expertise. However, here is a basic overview:
Tools and Materials Needed:
- Dual brake caliper kit
- Brake lines
- Mounting brackets
- Hydraulic fittings
- Hydraulic fluid
- Wrench set
- Socket set
- Brake fluid bleeder kit
- Jack and jack stands
Steps:
1. Ensure Compatibility:
- Ensure that the dual brake caliper kit is compatible with your vehicle’s make and model. Different vehicles might require specific kits or modifications.
2. Lift the Vehicle:
- Use a jack to lift the vehicle and secure it on jack stands.
3. Remove Existing Calipers:
- Remove the existing brake calipers and brake lines carefully. Follow the vehicle’s service manual for proper instructions.
4. Mount the New Dual Calipers:
- Install the mounting brackets for the additional calipers in a suitable location on the wheel hub or suspension components.
- Attach the dual calipers to the mounting brackets securely.
5. Install Brake Lines:
- Connect the brake lines to the new calipers. Ensure that the lines are properly routed and secured to prevent any interference with other components.
6. Connect Hydraulic Fittings:
- Connect the hydraulic fittings to the master cylinder or brake system. This might involve modifications to the hydraulic system for proper functionality.
7. Bleed the Brake System:
- Bleed the brake system thoroughly to remove air bubbles. Use a brake fluid bleeder kit and follow the manufacturer’s instructions.
8. Check for Leaks and Functionality:
- Check all connections for leaks and tighten any fittings if necessary.
- Test the functionality of the dual calipers by pressing the brake pedal gently. Ensure both calipers engage and release properly.
9. Lower the Vehicle:
- Carefully lower the vehicle from the jack stands.
Important Considerations:
- Ensure that the dual brake caliper installation complies with local laws and regulations.
- Professional assistance might be necessary for modifying the brake system, especially if it involves hydraulic modifications or alterations to the brake lines.
Due to the complexity and safety implications of modifying the braking system, consulting a qualified mechanic or technician experienced in brake system modifications is highly recommended. Improper installation could compromise braking performance and safety.
